20/08/2025

What challenges in power planning for 7nm and advanced nodes?

o   Increased Resistance: Interconnect wires become thinner and taller (to try and mitigate R increase, but R still dominates over C). Via resistance also increases dramatically. This makes the power grid inherently more resistive, leading to higher IR drop (V=I×R).

o   Lower Supply Voltage (Vdd): Operating voltages are significantly lower (e.g., < 0.8V). This means the allowable noise margin for IR drop (both static and dynamic) is much smaller (e.g., 5-10% of Vdd is a smaller absolute voltage). Designs become extremely sensitive to voltage variations.

o   Higher Current Density: While voltage decreases, the density of transistors increases significantly, leading to higher overall current density (J) in the power grid, especially localized hotspots. Risk of EM.

o   Dynamic IR Drop (Voltage Droop): Faster switching speeds and higher localized current demands exacerbate dynamic voltage droop. Providing sufficient instantaneous current through the high-resistance grid requires a very dense decap cell strategy and a robust PDN.

o   Complexity of PDN Design: Achieving the required low resistance and meeting IR/EM targets often necessitates using more metal layers for the power grid, wider straps, and significantly more vias, consuming valuable routing resources needed for signals. Balancing power needs with signal routability becomes harder.

o    7nm Challenges (includes power/interconnect): https://www.wipro.com/blogs/mohit-bansal/the-benefits-and-challenges-of-7nm-technology/

o    Power Issues at 7nm: https://semiengineering.com/power-issues-causing-more-respins-at-7nm-and-below/

o    7nm Power Analysis: https://www.design-reuse.com/articles/55324/power-analysis-in-7nm-technology-node.html

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